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From: Gilldiver@ao*.co*
Date: Sat, 9 Feb 2002 08:22:53 EST
Subject: Re: Painting AL Tanks
To: Techdiver@aquanaut.com

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Most of the following is in the archives.

First Paint Stripping

Don't sand blast a tank ever. Sand blasting will remove all the anodize from 
aluminum and the galvanize from steel tanks. Use a chemical stripper with 
methylene chloride - zip strip or other type of stripper that you can get in 
a hardware store.  Always use them in with good ventilation. 

Do not use the new past on strippers. These are the ones that use a paper 
backing. They use sodium hydroxide. Sodium Hydroxide etches aluminum.

Clean

After the paint is off use a good cleaner and some red scotchbright to clean 
the surface of all oxides. Do not rub hard, all you want to do is get the 
powdery stuff off. Rinse well.

Primer

The best primer for any tank is a chromated epoxy aircraft primer. These are 
qualified to a number of military specs. The most common are:

TT-P-1757 (Zinc Chromate)
Mil-P-23377 (solvent born Strontium Chromate)
Mil-P-85582 (water based version of 23377)

Check with companies that repaint aircraft, they may sell you a kit. If you 
can't get one of these, and you may not be able, go to a good autobody supply 
store and get just about any good epoxy primer for aluminum & steel.

Top Coat (paint)

Epoxy is a great primer but is attacked by UV so you have to put a top coat 
on it. The best are polyurethane based. Again get this at the autobody supply 
store. DuPont Imron is good but ask around.

Most of the topcoats I use are mil-spec. The most popular is Mil-C-85285 
which is formulated to Navy requirements.

Baking after paint

Don't

At temps above 250 F aluminum will go through a transformation which is not 
reversible. What happens is the crystal structure changes and it will get 
brittle. This is when you hear about tanks blowing up.

Never Bake any high pressure cylinder

If you are worried about what your tanks look like - buy bare galvanized or 
anodized only and rinse them well after each dive.

Pete Johnson
Sikorsky Aircraft
Materials & Processing

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<HTML><FONT FACE=arial,helvetica><FONT  SIZE=2>Most of the following
is in the archives.
<BR>
<BR>First Paint Stripping
<BR>
<BR>Don't sand blast a tank ever. Sand blasting will remove all the anodize
from aluminum and the galvanize from steel tanks. Use a chemical stripper with
methylene chloride - zip strip or other type of stripper that you can get in a
hardware store.  Always use them in with good ventilation. 
<BR>
<BR>Do not use the new past on strippers. These are the ones that use a
paper backing. They use sodium hydroxide. Sodium Hydroxide etches aluminum.
<BR>
<BR>Clean
<BR>
<BR>After the paint is off use a good cleaner and some red scotchbright to
clean the surface of all oxides. Do not rub hard, all you want to do is get the
powdery stuff off. Rinse well.
<BR>
<BR>Primer
<BR>
<BR>The best primer for any tank is a chromated epoxy aircraft primer. These
are qualified to a number of military specs. The most common are:
<BR>
<BR>TT-P-1757 (Zinc Chromate)
<BR>Mil-P-23377 (solvent born Strontium Chromate)
<BR>Mil-P-85582 (water based version of 23377)
<BR>
<BR>Check with companies that repaint aircraft, they may sell you a kit. If
you can't get one of these, and you may not be able, go to a good autobody
supply store and get just about any good epoxy primer for aluminum & steel.
<BR>
<BR>Top Coat (paint)
<BR>
<BR>Epoxy is a great primer but is attacked by UV so you have to put a top
coat on it. The best are polyurethane based. Again get this at the autobody
supply store. DuPont Imron is good but ask around.
<BR>
<BR>Most of the topcoats I use are mil-spec. The most popular is Mil-C-85285
which is formulated to Navy requirements.
<BR>
<BR>Baking after paint
<BR>
<BR>Don't
<BR>
<BR>At temps above 250 F aluminum will go through a transformation which is
not reversible. What happens is the crystal structure changes and it will get
brittle. This is when you hear about tanks blowing up.
<BR>
<BR>Never Bake any high pressure cylinder
<BR>
<BR>If you are worried about what your tanks look like - buy bare galvanized
or anodized only and rinse them well after each dive.
<BR>
<BR>Pete Johnson
<BR>Sikorsky Aircraft
<BR>Materials & Processing</FONT></HTML>

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