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From: "William Allen" <william@ca*.co*>
To: <techdiver@aquanaut.com>, "Cam Banks" <cam@ca*.co*>
Cc: <techdiver@aquanaut.com>
Subject: Re: V weights - various methods
Date: Tue, 1 Jun 1999 10:30:29 -0400
Never melt lead in an unventilated area especially in ones house.
-----Original Message-----
From: Cam Banks <cam@ca*.co*>
To: techdiver@aquanaut.com <techdiver@aquanaut.com>
Cc: techdiver@aquanaut.com <techdiver@aquanaut.com>
Date: Tuesday, June 01, 1999 10:29 AM
Subject: Re: V weights - various methods


>This weekend I made a v-weight with a different method.  Take 14" of 2"
>metal pipe (thicker pipe is probably better), threaded on both ends. 
>Using a jig saw, sawzall, or band saw, cut off the top third of the pipe
>(make 2 cuts if using a jigsaw or sawzall).  Thread the caps on.  Now
>the mould is done.
>
>Put on a gas stove across two burners, and heat on high.  Put in some
>chunks of lead.  Help them melt from the top with a propane torch.  I
>used 10 lb's of lead.  Let cool.  
>
>Unthread the caps (use vice and pipe wrench if needed), bang mould on
>ground to loosen lead.  Twist lead to remove.  Beat down any moulded
>"pipe threads" on the lead ingot with hammer.  Drill two holes 5/16"
>diameter, 11" apart.  Voila, a 9.8 lb v-weight.  I couldn't believe this
>worked first time with no trouble.
>
>This results in a half-round, or half-moon sectioned weight of course,
>but it fit neatly betweeen my Al 80's.
>
>Cam
>
>Greg Kuiper wrote:
>> 
>> Hi James,
>> I have made V weights for my buddies and myself.  The easiest and
>> cheapest way I know how to do it is the following.  Take your doubles
>> and put seran wrap between the tanks.  Then take modeling  clay and form
>> it between the two tanks over the seran wrap in a triangular shape.
>> Then take your backplate and press down on the clay.  Trim the clay as
>> necessary.  The biggest v-weight I have made to date is a fifteen
>> pounder for my hp120's doubles.  Take a shoe box and put the modeling
>> clay in the bottom of the box.  Pour plaster of paris in the shoe box.
>> After twenty minutes or so when the plaster is dry pull out the clay.
>> Hold on to a lead weight with vice grips and heat it with a propane
>> torch (buy it cheap at a hardware store) and let the melting lead drip
>> into the mold.  This takes longer then a cajun cooker and a frying pan
>> but is much cheaper if you are only making one for yourself.  Jim Cobb's
>> web site describes how to make one with a cajun cooker, search the
>> archives. In my area a cajun cooker costs about $65.00 U.S.  After the
>> V-weight cools break it out of the mold and check it for size.  If it is
>> to big you can use a belt sander with rough grit or a Makita grinder to
>> grind it down.  If the weight is to heavy just slice off a little bit
>> with a hacksaw, band saw or jigsaw until you get it right.  By the way
>> wear a good breathing mask as lead fumes are very bad for your health.
>> Cost is approx.:
>> Propane torch $10.00
>> Weight $1.00 per lb.
>> No weight belt, priceless.
>> I hope this helps yourself and anybody interested.
>> Dive safe,
>> Greg Kuiper
>> --
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>
>-- 
>= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
>Cameron Banks                               408-821-6314 cell
>Applied Materials Account Manager           888-731-6502 pager
>                                            408-934-0500 office
>                                            408-934-0707 fax
>Aera Corporation
>422 S. Hillview Drive                       e-mail: cam@ae*.co*
>Milpitas, CA 95035                          http://www.massflow.com
>= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
>--
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