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Date: Fri, 28 Jun 1996 13:38:02 GMT
To: techdiver@terra.net
Subject: Rebreather maintenance
From: mckenney@us*.pi*.co* (John E. McKenney)
Scott Wrote 
 
>Going back a couple of years, I recall long conversations about >why the 
>average diver shouldn't consider buying or using surplus military 
>re-breathers (i.e. the Mk16 or Mk15.5) because the units had >been
designed 
>for use by the military with no concern for servicability.  I know it 
>was said at least once that 'these units require excessive >amounts of 
>pre-dive setup'.  Statements like 'you need to almost re-build the >units 
>after every dive' were made. 
 
>How much of this is still true with the CCR500, and how much of >it was 
>hogwash from the start? 
 
>Thanks, 
>Scott. 
 
Scott, 
Vive been diving a Bio Marine CCR 155 for almost 2 years now. Yes there are
excessive amounts of maintenance both pre and post dive, with it. With out
a doubt it is going to be the same with the CCR 500. I know that Dick is
using the same technology and a lot of the same parts. I  would not get
close to any unit that the manufacturer said  "hey just slap this sucker on
and away you go see ya in four hours".   Salt water, electronics,
pneumatics and the probability that human error will prevail, pretty much
eliminates the design of a maintenance free unit.  Anyone out there who
discounts the hard fact, that there will be a lot of maintenance and
thereby sees himself not performing the necessary maintenance,  DON'T BUY
ONE YOU WILL DIE.  I don't believe what Dick said about only 15 minutes
worth of maintenance. 
 
You don't have to all most rebuild the unit after every dive. You had
better be able to take it all the way apart when it needs it  in order to
keep it in good working order. The E package and Secondary gauges, unless
you are an EE might be tough to fix in the field.  There's a check list
with about 20 things to do  
Prior to and after a dive, see below. 
 
The words "log book" were made for this unit. Keeping track of everything
is a must.  For those of you who enjoy technical maintenance it should be
enjoyable. After a while it's like anything else it becomes a habit. You
get good at it and it doesn't take as long as it did in the beginning.  How
do you take care of your open circuit rig?  A good question to ask yourself
before you buy a rebreather.  
 
If you let someone else do your maintenance for you you're a DICKHEAD, PACK
YOUR OWN CHUTE. 
 
When you want to change your set point, then calibration procedures have to
be done this takes 45 minutes to an hour.  
 
Replumbing a third tank into my unit was relatively easy about 2 or 3 days
in all. Some Swagelok,  fittings and brackets, a three way valve, some
stainless tubing, a little plumbing experience will help.  
 
 
Don't put any slobknobs on the unit or George will flame you. 
 
The expense doesn't stop with the purchase from Bio Marine. Are you going
to want a Haskel $4000.00. Are you going to want a computer $3000.00.
Sensors are 95.00 a piece life expectancy realistically   9 months
sometimes more sometimes less. You all ways need 1 or 2 spare in your kit. 

 
I don't know what kind of bottles are going to be put on the CCR 500 I
haven't seen it. If they are the sphere's Nickel Cadnium. They aren't a DOT
item, therefore unless your dive shop owner/filler is a buddy, filling the
dilluent bottle with air could require a compressor.  
 
For those of you who are interested below is a copy of a check list and log
for pre-dive inspection on the CCR15.5. This does not include calabration
set up or scrubber changing or post dive maintenance.  For those of you not
interested in this sorry for the waste of band width. 
 
 
Heyydude will buy your old used scrubber and burnt out sensors from you. 
 
Hope this helps  
 
 
JOHN MCKENNEY    UNIT OWNER 
PREDIVE CHECK LIST 
CR155-UBA 
 
PROCEDURE      DATE__________________ 
 
INSPECT FOR DIRT, DETERIORATION, AND DAMAGE DURING EACH PREDIVE STEP 
 
BOTTLE PRESSURE  OXYGEN______DILUENT_______               _____________ 
SCRUBBER , ACCUM., TIME ON SCRUBBER LOAD_________         _____________ 
MOISTURE ABSORBERS                       _____________ 
SENSOR WIRES                             _____________ 
SENSOR READINGS IN AIR  #1______ #2______ #3______      _____________ 
CANISTER REINSTALLED                          _____________ 
MOUTH PIECE  & HOSES                          _____________ 
BATTERY VOLTAGE        -_______  +_______                     
_____________ 
INSTALL BATTERY, PRESSURE RING, BLEED SCREW        _____________ 
 
DIVE CHECKLIST 
INSTALL OXYGEN & DILUENT BOTTLES                   _____________ 
OPEN DILUENT SHUTOFF VALVE.                   _____________***** 
TEST DILUENT BYPASS VALVE                          _____________ 
BOTTOM DIAPHRAGM TO TEST DILUENT ADD VALVE         _____________ 
TURN UNIT ON                                         _____________ 
OPEN OXYGEN SHUTOFF VALVE                     _____________***** 
TEST OXYGEN BYPASS VALVE                           _____________ 
WHEN SOLENOID STOPS, CHECK PRIMARY FOR "O" LIGHT   _____________ 
SECONDARY SENSOR READINGS  #1______#2______#3______      _____________ 
LEAK CHECK 
TURN UNIT OFF UNTIL DIVE 
 

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