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Date: Sun, 20 May 2001 13:50:09 -0400
To: terry michael <OEA51@go*.co*>, Olaf Trygve Berglihn <olafb@pv*.or*>
From: Jarrod Jablonski <JJ@Ha*.ne*>
Subject: Re: EE and steel screws in aluminum (was Re: halcyon vs
     DiveRite)
Cc: techdiver@aquanaut.com, info@ha*.ne*
Thanks for your comments. The goodman handles have used stainless inserts 
in the handle with Stainless screws for about six months. With regular 
maintenance neither are a problem but the stainless insert is better and 
more user friendly. Water proof  E/O cords are available and have been for 
years. They just cost a bit more. Again care with the light head will 
nearly eliminate this risk. This is a problem with a very low frequency 
even with aggressive use. As for the lights leaking at depth this is a 
confined situation with unsubstantiated relation between light and user 
error. All the lights are tested to this depth before leaving and we 
regularly test and use them at this depth and deeper. Captured o-rings are 
dangerous due to combustion from battery off gassing and are not 
recommended. Lastly, we are always looking at other actuation options but 
given the extreme reliability of simple switches, their tremendously low 
failure and ease of operation a move away is not easily justified.

Good diving all,
JJ


At 09:32 PM 5/19/2001, terry michael wrote:
>Yes, I know about this problem, the paper insulation is the culprit. 
>Replace this first thing. If the canister floods then so does the light 
>head and visa-versa. It's a no win if you're diving offshore because all 
>electrical components will need to be replaced. Also it's a good idea to 
>ask them to send you a back-up gimble auto plug because if you need to 
>replace this you need the exact size to fit the slot in the lid and 
>setscrew. The original (long before EE) version didn't have this feature 
>or concern.
>-----Original Message-----
>From: "Olaf Trygve Berglihn"<olafb@pv*.or*>
>To: "terry michael"<OEA51@go*.co*>
>Cc: techdiver@aquanaut.com, info@ha*.ne*
>Date: Fri May 18 06:20:31 PDT 2001
>Subject: EE and steel screws in aluminum (was Re: halcyon vs DiveRite)
>
> >terry michael <OEA51@go*.co*> writes:
> >
> >> Aluminum is always a compromise but SS is too heavy to do a Goodman
> >> handle and titanium is expensive. For people that are new to these
> >> things just make sure you get it set-up the way you want it up front
> >> - lubricating aluminum threads is really not so effective in this
> >> case.
> >>
> >> I agree with Olaf the SS static set screws in the aluminum will not
> >> come out without breaking the screws off and if your not using the
> >> reel but taking along in salt water then the dynamic lock screw will
> >> tend to freeze as well.
> >
> >I've been all around town today (Trondheim, Norway) to get someone
> >to remove the broken screw and redo the threds. I finaly got someone
> >at the physics lab at the university to do it (after a lot of hassle
> >about doing private stuff in the shop). The screws in the Goodman
> >handle are realy too tiny, and here in Europe, most people just shake
> >their head at the american thread-system. Well, I'll get it rethreaded
> >with UNF-threads. Good for me.
> >
> >The problem is not solved, however. I'll have to be very careful and
> >regrease the screws quite often. I.e. if I dont want them to corrode
> >shut. When I think of it, I'm really amased that EE/Halcyon guys have
> >not chosen some other design, not using different metal types
> >together. Using steel screws (acid resistant ones, even) in aluminum,
> >will create a electrochemical potential -> the aluminum corrodes. With
> >the presence of an electrolyte (such as salt water), this process is
> >quite rapid. Anyone dealing with metal constructions know this, it is
> >"accident waiting to happen".
> >
> >I can say many good things about the EE-Apollo and the Pathfinder
> >reels, but I would never buy another one, just because it is not good
> >enough - especially not in salt water. It might work well over time in
> >Wakulla, but I guess most people dive elsewhere (with haloclines, og
> >just plain salt water).
> >
> >While we're at it: the apollos come with a cord which only has a
> >waterproof outer cover of rubber. If you manage to tear a hole in the
> >outer insulation, your canister and lighthead will flood. I will soon
> >replace the cord with one that is total waterproof (should have done
> >that a long time ago). Also, there are several reports of floods of EE
> >lights in Norway when being used to 100 msw recently. The o-ring seem
> >to pop out of place. I'm not sure why, and it might be because of a
> >leak somewhere else (through the switch?) that causes a pressure
> >increase inside the canister that will pop out the o-ring when
> >reaching shallow water. You obviously need a quite big leak for this
> >theory to hold. Really, there should be something holding the o-ring
> >in place, and a different switch design should be considered (magnetic
> >without a hole trough the canister lid, maybe?).
> >
> >But all in all, I've not yet found many other products that match the
> >quality of Halcyon/EE. But they are not completely DIR in my
> >definition.  If I ever want really to be DIR with my primary lights
> >and spools, I would have to make my own.
> >
> >Olaf
> >--
> >Olaf Trygve Berglihn <olafb@pv*.or*>
> >--
> >Send mail for the `techdiver' mailing list to `techdiver@aquanaut.com'.
> >Send subscribe/unsubscribe requests to `techdiver-request@aquanaut.com'.
>
>
>___________________________________________________
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Jarrod Jablonski

President- Global Underwater Explorers
CEO- Halcyon Manufacturing/Extreme Exposure

Halcyon Manufacturing  www.halcyon.net
Extreme Exposure        www.extreme-exposure.com
Halcyon manufacturing produces some of the scuba industry's most novel and 
robust diving equipment designed by many of diving's most active explorers. 
 From the world record Halcyon rebreather to revolutionary lighting and 
life support equipment our companies are revolutionizing the manufacturing 
of aquatic equipment. Please visit some of our many web sites to gain a 
better appreciation of these diverse activities.

Global Underwater Explorers www.gue.com
Global Underwater Explorers is a non-profit educational, research, and 
exploratory organization. GUE regularly engages in international 
expeditions has hundreds of dedicated members around the world. From entry 
level technical diver training to advanced exploratory, research and 
filming projects GUE is widely considered one of the world's most diverse 
and capable aquatic organizations.


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