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To: techdiver@opal.com
Subject: Re: Super HP fills
From: "Hugh A. Huntzinger" (CCAC-LAD) <huntzing@PI*.AR*.MI*>
Date: Fri, 12 Aug 94 13:59:18 EDT
Terry writes:
>They are a set of two small cylinders set up as twins each holding about
>44CuF at 300bar (4410psi), they are very comfrotable in the water as they
>sit snug and flat into your back.  Their Hydro test pressure is on the
>order of 5400psi so we are getting close to the pressure that I want.  
>...
>I don`t think that these tanks would be any more of a danger than the
>existing tanks at least here in Australia where we have yearly hydro
>tests (I don't think a 5 year interval is reasonable for any tank).

I hate this topic.  

It isn't that simple.  This is a very dangerous assumption regarding
near-Hydro pressures, Hydro inspection interval and the nature of the
Hydro test methodology due how they all related to metallurgical fatigue
failure concerns.

Know that fatigue theory has a plethora of variables that make this whole
thing a big statistical crapshoot - just like DCS theory.

If you're still considering raising your basic operational pressure at
all, please have a qualified professional (USA: a Certified Professional
Engineer; PE) do the calculations and establish use parameters and WHEN
you will have to _destroy_ the tank (ie, before it blows on its own).
Also, in the archives, see my post entitled '"tight" fills', which covers
some of what I consider the necessary implimentation safety constraints.

Needless to say, the price you pay for this performance is money.  The
"forced retirement" of tanks get expensive quick, and the R&D needed to
get this far is a lot of work...the gain is very limited for those who
could opt to use a larger capacity tank (and for those who're maxed out,
they're probably looking at rebreathers anyway).


Back to lurker status,

-Hugh Huntzinger <huntzing@pi*.ar*.mi*>

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