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From: "Ted Green" <scuba@md*.co*>
To: techdiver@aquanaut.com
Date: Fri, 15 Aug 1997 19:27:02 +0000
Subject: O2 CLEANING, GAS BLENDING, ETC.

     CAUTION!
         The following post was written by a dive store owner, gas 
blender instructor, Trimix diver, and opionated SOB.

Certain parts of this post may be found to be objectionable. Minors, 
women and other people who may object to your use of profanity, 
should be asked to leave the room.









    


      For the last couple of months I have been reading an excessive 
amount of whining posts concerning o2 cleaning, gas fills, and 
labelling. I have held my key board as long as I can, and now I going 
to tell you the way it ought to be! I have broken this up into a 
couple different sections; read what ever you want.

1. Labelling
2. Switching gases, Air, Nitrox below EAN 40, and Trimix
3. Gas Blending, mixes with an FO2 below 40%
4. EAN 41 and above, and Argon
5. Air top offs, and dive shops
6. Duct tape residue


1. Labelling: The purpose of labelling a tank is to identify the 
                   contents of the tank. In the USA, the compressed 
                   gas industry labels all tanks whether it's Propane 
                   for your gas grill, Oxygen for your cutting torch, 
                   or Helium for your balloons. Ownership of the tank 
                   makes no difference. Your Propane tank for your 
                   gas grill and the Propane tanks at the gas 
                   supplier have the same neck contents label. The 
                   reason the tank is labelled is not for gas 
                   supplier, he knows it's a Propane tank by the 
                   style of tank and the valve, but for anyone else 
                   who MIGHT come in contact with the tank. All scuba
                   should be required to have a neck label; white 
                   background for Air, green for Nitrox, orange for 
                  Trimix, brown for Argon, etc.. Teach all divers at 
                  the entry level what the different labels mean, so 
                  they can be responsible for not using the wrong 
                  tank by accident. Make the labels generic (cheap) 
                  and easily removable for when the contents changes 
                  or the label becomes illegible. Allow space on 
                  Nitrox and Trimix labels for variables such as FO2, 
                  FHE2, etc.. This would not be tough or expensive, 
                  and would keep almost everyone happy. Remember,
                  the label is not only there for you, but for any 
                  one else who Might come in contact with the tank.

2. Gas switching: Many gas suppliers change the contents in their 
                 tanks simply by changing the neck label and 
                 sometimes repainting the tank. Here is how and why 
                 it is done. Some gases are lumped into a common 
                 family and do not conflict with others in that 
                 family. An example would be Helium and Argon. Both 
                 gases are inert, they don't react to each other, 
                 they both are used as shield gas in welding, they 
                 leave no residue in the tank, and they use the same 
                 type of tank and the same CGA 580 valve. Also in 
                 this family is Argon CO2 ( a combination of Argon 
                 and Carbon Dioxide ) and Stargon ( a combination of
                 Argon, Carbon Dioxide, and Oxygen ). All these gases
                 Come in the same type of tank with the same CGA 580 
                 valve. Sometimes gas suppliers run low on one type 
                 of tank and have to convert tanks from a different 
                 type of gas mixture to the one they are short of. 
                 The Compressed Gas Association even has guide lines
                 for doing this. In some cases it's as simple as 
                 changing the neck label! We should be able to do 
                 this for bottom mixes and travel gases with an FO2
                 below 40%. You ask," Do you expect us to  oxygen 
                 clean all scuba tanks!". The answer is no. Read the 
                 section on Gas Blending.   

3. Gas Blending: Dive stores and other facilities who sell Nitrox and
                 Trimix with an FO2 below 40%, should be required by 
                 law to fill your tank without exposing your tank and 
                 valve to an FO2 of 40% or greater! It's easy, safe, 
                 fast, and how my store fills Nitrox below EAN 40 and
                 Trimix. Here is how I do it. The store has a cascading
                 bank of EAN 39. How the EAN 39 is produced is not
                 important. Once you have EAN 39 you can put it any 
                 scuba tank without Oxygen cleaning that scuba tank 
                 ( almost everyone will agree with that ). 
                 To make nitrox with an FO2 of 39% or below, simply
                 base the tank with Premix ( EAN 39 ) and top with air.
                 This is simple, and requires no Oxygen cleaning of 
                 customer tanks. Trimix is almost as easy. Base the 
                 tank with Helium, add Premix ( EAN 39 ) to raise the
                 FO2, and top with Air. This is also simple, and 
                 never exposes the customers tank to an FO2 greater
                 than 39%. All that's required to do this as opposed 
                 to partial pressure filling in the customer's tank 
                 is 10 or more high pressure Oxygen clean storage 
                 bottles. If it's your business, make the investment, do
                 it right, and reduce your risk. If all stores would 
                do it this way, blending gas would be a lot simpler
                and all we would have to do is change the contents
                label on the neck of the tank.

4. EAN 41 and above, and Argon: Tanks that are for EAN 41 and above 
                are few and far between. The average technical diver 
                probably owns two. There appears to have been some 
                objective testing done by departments of the US 
                government and members of The Compressed Gas
                Association that indicate a need for Oxygen cleaning 
                above 40%. To date, there have been no objective 
                scientific tests done to indicate that there is no 
                need for Oxygen cleaning, or that the level at which
                Oxygen cleaning is not required should be raised 
                above 40%. Until such time as these tests are done,
                get your deco tanks cleaned and STOP WHINING!
                Argon bottles, since they don't contain a breathable 
                gas and there have been documented cases of near 
                fatalities when people have tried to breath off these 
                bottles mistakenly, should be more boldly labelled and 
                probably painted brown to avoid confusion. This 
                shouldn't be any big deal, since most Argon tanks are
                very small and generally only used for drysuit inflation.

5. Air top offs, and dive shops: When a customer brings in a tank for
                an Air fill, we blow some gas off and watch his expression
                to see if it changes. When a diver bring in a tank that he 
                has based with either Oxygen or Helium, he has imposed
                an unreasonable liability on me. My store is liable for the
                mixture in that tank regardless of the fact that I didn't put 
                the Oxygen or Helium in the tank. Lets face it, most of 
                you clowns who play this game have no formal gas 
                blending training, accurate gauges, or even own an Oxygen
                analyzer. You all are your own worst enemy! My advice 
                to the stores in North Carolina who have to deal with 
                these type of clowns, is two blow a couple hundred 
                pounds out of each tank before you fill it. If the 
                customer screams, empty their tanks all the way, and
                then throw the clown out of your store. For those of 
                you who go to N.C. and can't get the mix you want 
                from the dive shop, do what I have done since 
                1982. I bring all my gas with me. I started diving 
                Hatteras N.C. in 1982 before there was a dive shop 
                there. The choice was either the portable compressor 
                or enough tanks for four days of diving. Even now, 
                when we go dive the "Clark" or the "Monitor" we still 
                have to bring all our gas because nobody pumps Trimix
                down there. Finally, if you keep bringing all your 
                gas with you and making a point of telling the owner 
                of the store why he is not getting your business, maybe 
                he will change when he sees there is enough demand.
                For those of you who don't have enough tanks to do 
                this, borrow some from your friends. Whatever you 
                decide to do, please......STOP FUCKING WHINING!

6. Duct tape residue: I have found that an Oxygen Acetylene torch
                works real well when turned up high, for removing duct
                tape residue...............just kidding.

               Ted
Ted Green (owner)                
Tidewater Aquatics (Dive Store)  
Salisbury Maryland USA
TDI IT #029
SSI MI #178

The world contains but three types of people:
            1. Those who make things happen.
            2. Those who watch things happen.
            3. Those who wonder what happened.
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