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From: <USDCT@ao*.co*>
Date: Tue, 15 Oct 1996 00:59:46 -0400
To: gmiiii@in*.co*, GASDIVER@ao*.co*
cc: techdiver@terra.net, cavers@ge*.co*
Subject: Re: Drysuit
We are currently working with a plastics manufacturing company to develop a
proper drysuit for our upcoming expedition. After extensive testing, we have
found that no currently available drysuits,  adequately meet the stringent
requirements set forth by both our project engineer  and project
phisiologist.

Our first thought was to use hot water suits for proper thermal protection.
After some rudimentary drag calculations and a few in-water tests, it was
determined that not even a Double-Klingon Cruiser was able to tow 30,000 feet
of hot water supply and return tubes.  At this point one of our more forward
thinking team members suggested drilling a 10 foot diameter hole into the
aquafer. This hole would cut down on the amount of tubing being dragged into
a cave. At the same time, we were working on neutral bouyancy tubing (which
would float in the water column and not drag all over the cave floor) and our
new pride of the fleet, the Triple-Klingon Cruiser. The TKC is an engineering
masterpiece. Three full size Aqua Zepps banded together, providing the
necessary range and the ability to carry 45,000 cubic feet of bailout gas.

Alas, after a great outcry from environmentalist and cavers alike, the
cornhole phase of the project was cancelled. This negated the TKC concept for
towing in the hot water lines.  This brings us to the present day with
regards to the thermal protection issue. After much consideration, we have
decided to adopt the self insulating concept. All of our push diver's are on
the Shoney's all you can eat diet plan. This was necessary to achieve the
desired 50% body fat ratio needed to spend 27 hrs in 70 degree water with
only a pair of XXXXL long johns and one of our new drysuits.

The Hefty company is now in the final stages of testing a man sized Cinch-Sak
for our teams use.  Each suit is custom cut from 6 square yards of Hefty's
strongest garbage bag material. All seams are double radio welded and then
the entire suit is leak tested by each member both in water and a dry test.
For the dry test, the suit is worn until 30 psi of internal methane pressure
is achieved (about 2 hours). No provisions for overboard discharge are
incorporated into the design. Since the suits are disposable, one merely
urinates and defecates in the suit and at the end of the dive, strips out of
the suit and carries his waste products to the nearest trash receptacle.

We are confident that this new technology will trickle down into the sport
cave diving market. We, as a team, strive to share all our new found
knowledge with the diving community at large. In future posts I will describe
our newest rebreather, give an update on our scooter trials and generally
keep you up to date as we blindly speed along to our appointment with
destiny. The 'members' of the team wish to thank the entire dive community
for their continued support. - BS

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