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Date: Tue, 6 Feb 1996 23:29:53 -0500
To: techdiver@terra.net
From: dlv@ga*.ne* (Dan Volker)
Subject: REBREATHERS#3; Including electronic failures
       Operational Considerations for Recirculating SCUBA
          When and where should you use a rebreather?
                                
                           J. Kellon


A.   DEBUNKING THE MISCONCEPTIONS

     1.   Some people have been touting one of the constant flow semi-closed 
 (active addition) units as a way to obtain longer 
no-decompression dives.  This claim is, in a word, hogwash. The inspired 
oxygen fractions from the  counterlung in a semi-closed rebreather will 
always be lower than the oxygen fraction in the supply gas. This means that 
no semi-closed rebreather will  allow as long a no-decompression dive as 
open circuit equipment using the  same supply gas.

     2.   All the laws and restrictions that were learned in your nitrox or 
trimix  course concerning oxygen toxicity limits and equivalent air depth 
apply to rebreathers, with the added problem that it is often difficult to 
determine what fraction or partial pressure of oxygen you are actually 
breathing. Physical  laws and physiological restrictions do not suspend 
themselves for  rebreathers. There is no such thing as free lunch.

     3.   Some manufacturers are touting nonredundant (three oxygen sensors  
 do not qualify as redundancy because they are part and parcel of a single  
averaging circuit) electronically controlled rebreathers as being safer than 
 nonelectronic units. Again, hogwash. I'm sure that each and every person  
reading this has had a radio, computer, electric clock and or an 
electronically   controlled appliance fail on him. When it happens in a dry 
environment, it's  merely an inconvenience. When it happens underwater, it 
can very easily         become life threatening. 

           Any electronic or electrical failure, including sensor or circuit 
  readouts, is more likely to occur underwater because of the number 
of bulkhead penetrations required to make the transition from a wet 
environment to the  dry one required for the electronics and/or displays 
(see attached drawing 50-004). A good example of what happens when this is 
necessary is an underwater camera case. Anyone who has used one for any 
period of time knows that the case will sooner or later leak through a 
strobe or flash wire penetrator, a control shaft penetrator or past the case 
lid seal.  Electronic control circuitry and displays don't work well when 
wet, and the requirement for heat  dissipation prevents potting many of the 
components. Batteries don't
do well when wet either. Someone   on the Internet recently suggested that  
the use of electronics would  make mechanically controlled units even safer. 
 I would love to see  a real life example of this. In my opinion, the only 
time  that electronics in a rebreather are justfied is when the high 
efficiency of oxygen usage attained by these units is absolutely required by 
the intended mission, and then ONLY if  full electronic redundancy is 
provided, including dual sensor arrays (three each), dual averaging and 
control circuitry, dual batteries and dual displays, all in separate 
housings.    

     4.   Some manufacturers and users are saying that electrical displays 
and manual gas bypasses allow the diver to safely "fly" rebreathers when the 
electronics fail. There have been too many cases of divers ignoring their 
displays during task overloads until they have passed out for this to be a 
reasonable assumption. In addition, a diver should NOT be operating manual  
bypasses when the breathing loop may contain a mixture that affects his 
ability to reason. If a diver has ANY reason to suspect that all is not well 
in  the breathing loop (including a "gut feeling"), he should immediately 
switch  to an open circuit bailout. If he can then rationally decide that he 
can safely
continue on the breathing loop, then so be it. 
 

B.   INTENDED USE

     1.   General:

         Rebreathers will never be as safe to use as open circuit SCUBA, 
particularly  in the sport diving community where operational support 
normally present for the military and scientific user is virtually 
nonexistent. Very often the task overload created by a single person 
attempting to perform maintenance, calibration, dive planning, mission 
performance and life support system monitoring during the dive creates 
opportunities for disastrous results. In addition, the user must contend 
with equipment complexities that increase the possibility of unit failure 
and with conditions in the breathing loop that can cause rampant bacterial 
activity, hypoxia, hypercapnia and/or hyperoxia. The
rebreather used for any given  dive should be as simple as possible while 
still  meeting safety and dive objective requirements. No single type or 
brand of rebreather demonstrates superiority for all types of diving. More 
difficult mission requirements require more complex units, but complexity 
comes at the price of higher costs, higher training requirements and more 
components that are subject to failure. Only after a risk/benefit analysis 
has been made in favor of the rebreather should it be used. Benefits include 
a genuine operational need for exhaust bubble reduction, extended duration 
requirements that cannot be met   rationally with open circuit equipment  
because of the amount of  supply gas required on the diver, or the inability 
 to pack cylinders or compressors into a remote location. Being the niftiest 
diver in your group because you're using a rebreather doesn't qualify as a 
rational benefit.

     2.   Depth:

          a.   Fixed flow (active addition) semi-closed units.

               Unless there is a genuine requirement for extreme silence or 
low size  and weight, these units usually fall short in the risk/benefit 
analysis. 
               The units currently available (January, 1996) do not offer 
duration  benefits over existing open circuit SCUBA, and are further tainted 
by  reduced no-decompression limits and the inability to calculate oxygen or 
nitrogen loads with any degree of accuracy for table use. This also  makes 
repetitive dives difficult to calculate unless one assumes a  worst-case 
scenario. Because the flow is set prior to the dive  based  on guestimates 
and does not change during the dive regardless of the  diver's activity 
level, the actual partial pressure of oxygen in the inspired gas can vary 
wildly. There are only two things that can be absolutely counted on with 
these units for purposes of OTU and decompression calculations:
     
               1.   Oxygen partial pressures will never exceed those of the 
supply  gas times the depth in ATA's. 
(EAN 36 X 99 FSW/4ATA = 1.44)
               2.   Assuming the diver didn't go hypoxic, oxygen partial 
pressures  were always above .16 ATA.
     
               These two factors constitute the worst-case scenario. Should 
a prudent diver assume otherwise when calculating OTU's and             
decompression schedules?

                  In my opinion, the most    responsible approach that I 
have seen to date for this  type of unit appears  to be Grand Bleu with the 
"Fieno". This  is a limited depth and duration unit that is very light and 
compact, has an innovative mouthpiece that shuts off automatically if 
dropped from the diver's mouth and has a prepacked 45 minute scrubber insert 
 that is very easy to load. In addition, the limited duration supply gas 
cylinder must be exchanged for another precharged and tested cylinder, thus 
reducing the possibility of incorrect mixtures. They have attempted to 
reduce the possibility of hypoxia inherent to this type of rig through training.

               Units of this type should be restricted to 5 ATA or less.

          b.   RMV regulated (passive addition) semi-closed units.

               The only unit of this type currently available to the 
civilian market is the RBC "Odyssey". This type of rebreather is less likely 
to cause  hypoxia than the active addition units because, should the 
addition fail  for any reason, the diver is immediately warned by shorter 
and shorter  inhalations. In fact, ANY failure on this unit will result in 
an immediate and recognizable change in breathing characteristics. These 
changes are designed to be the warning system, and do not require the diver  
to monitor anything. 

               The unit is designed to be used to a depth of 13 ATA, and is 
more efficient relative to SCUBA the deeper is goes.  Beyond this depth, the 
proportioning device on the compound counterlung loses its linearity,  
although on the safe side.

               Because the counterlung is located within the back mounted 
case, a 16 pound weight is used to minimize hydrostatic differentials in the 
breathing loop caused by diver attitude changes. The weight artificially  
shifts the counterlung centroid to more closely correspond to the lung   
centroid. This unit is larger, heavier and more costly to purchase than most 
active addition systems, but is more suitable for deeper diving ranges. 

          c.   Electronically controlled (active addition) closed-circuit units.

               I think I have already said enough on this subject to cover 
most of the  territory here. The diver should be aware that, although these 
units  aren't constantly venting, they can still easily be breathed down to 
a  hypoxic condition if  the oxygen addition fails for any reason. They 
present the added hazard of being able to cause oxygen toxicity as  well.  
These units cost more to purchase and far more to operate than other types 
of rebreathers. I have personal knowledge of this type of unit being used to 
depths greater than 17 ATA.

               It looks like Bill Stone, Richard Nordstrom, Kevin Gurr and 
cohorts are  the pace setters here. They appear to have the best handle on 
the redundancy issue and are reported to be working on units for depths  
greater than 17 ATA. Use an adequate gas supply on your open circuit  
bailout, guys.

          d.   Pure oxygen (passive addition) closed circuit units.

               Although not normally used in the civilian community, these 
units are quite safe when proper counterlung purging procedures and maximum 
depth limitations are observed. There are very inexpensive surplus  military 
units available.  I would advise against buying them because  of what father 
time does to elastomeric components.
Dan Volker
SOUTH FLORIDA DIVE JOURNAL
"The Internet magazine for Underwater Photography and mpeg Video"
http://www.florida.net/scuba/dive
407-683-3592

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