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Date: Sat, 3 Feb 1996 10:00:05 GMT
From: Neil Kingsbeer <Neil@td*.de*.co*.uk*>
To: ltrobin@ix*.ne*.co*
Cc: heseltin@hs*.us*.ed*
Subject: article on o2 analysis
Hi, Peter and Tracy!

Hopefully the article is appended to this e-mail. As i said, it's an Ami-Pro 
file. Your comments and criticism are most welcome, either public or private.
I can send anything else i write if you are interested??
-- 
Julian Bottomer[ver]
	4
[sty]
	
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<+B><:H<*->
Julian Bottomer<:f> - <:P12,2,>

>

@Body Single@<+B><:#254,8305>

@Body Single@<+B><:#254,8305>

<+B><:#508,8305>

<+B><:#508,8305>

<+B><++>Use and misuse of oxygen analysers<-+><:f>

<+B><:#508,8305>by

<+B><:#508,8305>Julian Bottomer<:f>

	During recent years the oxygen analyser has become a widely used piece 
of kit as far as the nitrox or technical diver is concerned. You would think 
that with the benefit of several years of availability of analysers that it 
would be straight-forward to get
 accurate results when trying to measure the extremely important oxygen
content, 
but my experience shows that this is just not the case. 

Let me explain further:I work partly in a shop where a large part of the 
business is filling nitrox and trimix cylinders, and accurate analysis is 
obviously of great concern to me and to the customers that we supply, both for 
there safety and from the liabi
lity point of view. I am fortunate in that i have access to a Servomex 
Paramagnetic Oxygen analyser when mixing, which is THE laboratory standard as 
far as oxygen analysis is concerned (the main reason that they are not used for 
recreational gas mixing is n
othing other than the expense of the instrument-anything up to 5000 pounds!). 
The performance and stability is to a far higher standard than the commonly
used 
hand-held galvanic type analysers costing in the region of 200-400 pounds and 
has enabled me to in
vestigate the accuracy of mixes analysed after production with these types of 
hand-held analysers.

<:#3556,8305>The main course for concern as i see it is that many people are
not 
aware that ALL analysers are not percentage sensors but are PARTIAL PRESSURE 
sensors. This means in effect that if we calibrated our analyser to read 21.0% 
in a normal air environment and w
e then took that same instrument to a depth of 10m in a recompression chamber
it 
would read 42% !

<:#2540,8305>The significance of this as far as we are concerned is that
when we 
connect our cylinder of gas to the analyser by whatever method is necessary,
any 
pressure on the sensing face of the cell will give a falsely high reading.

When nitrox was in its infancy in the UK i was shown how to use an analyser by 
holding the t-piece containing the cell in front of the pillar valve and
turning 
the cylinder on to get a slight flow. It was only later experiments that later 
showed the apparen
t oxygen to be dependant on the flow rate and hence the pressure applied to the 
cell! The next inovative method i came across was to push the cell into the 
mouthpiece of a regulator and depress the purge button to give a flow of gas to 
the cell. This also c
auses problems for exactly the same reasons-the more you push the purge button, 
the higher the flow and pressure,the higher the apparent oxygen content.

So is there a way to overcome these problems? One very simple way is to place 
the cell(or the complete instrument) into a plastic bag and flush the bag 
several times with the gas until the reading no-longer rises and is stable. It 
is obviously important not
 to pressurise the bag to avoid a false reading, and this can be achieved by 
making a number of SMALL pinholes to allow excess to be relieved.

A very neat and more professional solution is available from John Lamb who 
manufactures and distributes the very neat and robust Vandagraph VN202
analyser. 
This device is in effect a male din-type connector fitted to a plastic t-piece 
with facility to conne
ct the cell into it, and fitted with a long tail to prevent air entering. It
has 
a restrictor to prevent dangerous over-pressurisation of the cell and possible 
damage. It works in the same way as the plastic bag method by just providing a 
small volume of ga
s with zero excess pressure. You can see for yourself the effects of pressure
by 
using the cylinder valve to give different flow rates across the sensor. It is 
more dramatic on some analysers and there associated sampling devices than 
others.

<:#1016,8305>Having now looked at the use of the sampling device, let us now 
look further into the depths of accurate analysis.

<:#2540,8305>If you read the instructions that came with the analyser (you
did, 
didn't you?) you will generally find a list of do's and don'ts. Some are 
obvious, such as not getting the instrument wet or dropping it, and some are
not 
so obvious such as the correct gas t
o use to calibrate it. 

<:#2032,8305>On a recent blender course, someone expressed to me his concern 
about the purity of the oxygen and its suitability for its intended purpose as 
it only contained 98.5% oxygen instead of 100% as expected. 

Although i had no other means to test the gas with me, reading the manual for 
the analyser did somewhat enlighten him! The problem is caused by the linearity 
of the sensors and analysers-that is, if we calibrate it in air to 21.0% then 
putting the cell into
 pure oxygen we can only expect the reading to be between about 97% and 103% 
because of the accuracy of the analyser and its various parts. Just because a 
meter has a reading to within 0.1% does not mean that it is right, just that it 
is easier to read! So 
what we must do is to use known gases to calibrate the analyser which are not 
too far removed in oxygen content from the mix we are trying to measure. It 
practise, this commonly means using air if we have a mix up to 50% oxygen and 
100% oxygen if we wish to
 measure above 50%. It is much more important to be accurate when mixing the 
more usual types of mix around 26-40% than when mixing 60% or 80% as a
variation 
of 1 or 2% will make very little difference to either the partial pressure or 
the decompression sch
edule.

<:#4572,8305>Another important factor in accurate analysis is the correct 
calibration point for the instrument. Consider the following: we set the 
instrument to read 21.0% and then find that our cylinder contains 40.0% 
according to the analyser. If we had set our initia
l calibration to be 21.1% then our 40% would now read about 40.2%. If we had 
calibrated it to 20.9% then it would now show our 40% to be about 39.8%, a 
difference of +/- 0.2% or a total difference of 0.4% depending on how we 
initially started.

An initial error of 0.2% would become +/- 0.4% and so on-the error multiplies 
itself up as we go on further.  After taking a reading i like to check that the 
sensor returns to the correct calibration in air, as it is not difficult to
move 
the calibration co
ntrol by accident. A few minutes spent now can add greatly to your life 
expectancy! If you are in ANY doubt, do it again.

So what are the ramifications of this possibly inaccurate analysis? Well 
basically, the nearer you are sailing to the wind in terms of oxygen partial 
pressure limits, the more account needs to be taken of possible errors.
Although 
+/- 1% is an often quoted 
figure for the accuracy of a mix before recalculation needs to take place , i 
would tend to modify this to be +/- 1% of what is ACTUALLY IN THE CYLINDER not 
what the analyser tells you.Writing on a cylinder that the oxygen content is 
35.6% and BELIEVING it 
is at best deluding yourself, at worst it can be dowright dangerous. Diving at 
what you think is 1.6 bar partial pressure of oxygen could actually be 
dangerously high if the above is not taken into account, another reason why at 
least one organistion recomm
ends that you PLAN to dive at 1.4 maximum to give that bit more lee-way.

Another practise that needs some comment is that of storing the cell in an 
airtight container in order to prolong its life. This is fine, provided that it 
is born in mind that when reactivated it can take several hours to stablise and 
this can be both an in
convenience and another possible source of error. Although the cells are not 
cheap, it should not be beyond the means of the average diver to buy a new cell 
every couple of years if necessary.

These hand-held analysers do give good results with careful use, so don't 
despair of the problems pointed out above, just be aware of them, and if you 
don't think that the person trying to sell you nitrox is doing it properly, you 
have the opportunity to te
ll them now, and if they don't want to listen, remember that it is your right
to 
take care of your own life by shopping elsewhere!

<:#508,8305>   

<:#508,8305>

<:#508,8305>

<+B><:#508,8305>The End.

>

[Embedded]
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